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Wednesday, November 26, 2014

Resonator sides

Do you remember the post from just after summer, where I started all those ukes at once? Well things are moving along. The concert is done, the tenor an the piccolo need only a final rubbing and bits like nuts and tuners. The koa soprano is actually well under way and also spoken for. 

But what of those resos. It's a wee bit annoying; I have gotten so much praise for them and so many enquiries from people who saw or heard one. Yet I build them sort of reluctantly. Get me right, I love how they turn out and I'm awfully proud of them. The truth is they sound a lot better than most resos. But I depend heavily on the hardware that I have to import, and that's both expensive and cumbersome. 

And then it's my method of building them, an improvised way from the start but one I don't dare to stray from now. Building the skeletons take forever. 

But the worst task is bending a one piece rim to a snug fit around the skeleton! Drives me mad. I also make two piece bookmatched sides but today was one of each. 

First out was the one piece rim, of mahogany. I can't remember sanding this piece but today I found it was on the thick side of ideal. 

It took me two hours! Then I clamped it using no fewer than 666 clamps. 

Then I turned to the two pieces of ash for the other one. They bent easier than masking tape. Took me all of five minutes to bend both. I put brown paper tape at the joint and did a dry run, which you can see in the pic. 

Last pic is of the koa soprano, top and bottom cut flush to the sides, then the whoke assembly was sanded and scraped. I remember slotting the fretboard for this one. Hopefully I can find it. 

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